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Tag:processo

a) Deformation
The HRS system calculates the hot deformation of steel for the rolling passes from existing grooves, or can be used as a design tool for determining the ideal roll pass design and calculating the deformation of the steel passes with grooves designed.
The output dimensions of the bars in the passes are calculated by the HRS.
Thus the HRS system can be used as a simulator of an existing process, or as software for roll pass design of a rolling mill for long products.


b) Process
The HRS system calculates all the necessary conditions for the rolling process: bite angle, temperature, speed, production, rolls diameter, pass gap, and tensions between passes in the operation of the continuous trains.

c) Forces
The HRS system calculates:
- steel deformation resistance
- rolling force
- all torques of the pass: rolling torque, friction torque, torque without load, and total torque
- all powers of the pass: rolling power, friction power, power without load, and total power.
This force calculation are done for each type of steel grade that is rolled.

d) Motors
The HRS system checks the conditions of operation of the drive motors of the mill stand indicating whether the operating condition is safe or not.
 
HRS System - Advantages - See here

When you use the HRS system you can have the best process control of the world for your rolling mill.
You will have the full knowledge of the rolling process for steel long products!

You will can simulate easily all process situations. All kind of products or all steel grades will be easily to deteminate.
The simulation is visual. The user can see all about the rolling passes directly on computer screen.

Easy of use for all rolling rolling professionals.
Important tool to aid on the training of the operation people!

The HRS system has technical mode for the technical experts and it has simulator mode for the operation people.
All people of the rolling mill is benefited with the use of the HRS system!

The HRS system will increase the quality of your products and processes because you don't go rolling with bad deformation or with defects. You will know that your passes are quality passes.
If you want, you can now ensure that all his passes are always the best in the world.

See here why the economic return is high when you use the HRS system:
  • increase the quality of the rolled products
  • optimization of passes deformation
  • uniform wear - you don't have passes with bad deformation
  • elimination of the bad deformation which generates the surface defects and the internal defects
  • billet defects are reduced on the rolling mill due the best process of deformation
  • increase the production with quality due the longer time for rolling - the mill stop less.
  • reducing the cost of rolling due a better metallic yield and a more steady operation
  • lower costs on the start-up of new products or new process because you do a simulation before the production
  • less corrective maintenance and less equipment wear due the control of overloads at the motors in the motor mode.


Do your people grow!
Do your people understand the rolling process!
Use the HRS system in your company!

 
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